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CCD Tester

CCD Visual Inspection Machine Tester

  • Model Number:

    TMAX-CCD101
  • Input Power:

    1.5kW
  • Net Weight:

    300kg
  • Compliance:

    CE Certified
  • Warranty:

    1 year
  • Place of Origin:

    China
  • MOQ:

    1
  • Payment:

    L/C D/A D/P T/T Western Union
  • Delivery Time:

    45 days
Product Details

CCD Visual Inspection Machine Tester



Ⅰ 、Overview of Work Steps :

TMAX-CCD101 consists of a continuous belt assembly line, camera, light source, electrical control part, etc. Firstly, manually place the battery pack on the conveyor belt and position it using a positioning fixture. The battery module flows to the detection area through the conveyor belt, and the equipment automatically compares and detects by taking photos to determine whether there is a matching error in the positive and negative polarity of the module. After comparison and detection, there is no abnormality. The battery module flows to the next station. When an abnormality is detected, the equipment triggers an alarm, which is manually confirmed, intervened, and eliminated to avoid flowing to the next operating position.


Ⅱ、Workflow:



Ⅲ、Machine performance characteristics:

1、CCD visual inspection determines whether the positive and negative poles of the battery cell are reversed, whether the battery cell position is misaligned, and whether the battery pack is reversed. The output result is accompanied by an alarm prompt:
2、Increase through type assembly line, automatically detect the positive and negative poles of battery cell combinations, with fast detection speed, high efficiency, and high detection accuracy;

3、Programming is simple, and judgment criteria can be set according to different combinations of battery cells. It can store any set of programming files.


Ⅳ、Overall layout plan:


Ⅴ、Equipment parameters:

Basic parameters

1

Weight

About  300Kg

2

Equipment size

L*W*H2800mm*1385mm*1935mm

3

Power supply

AC 220V 50Hz

4

Power

1.5kW

5

Work environment requirements

Temperature:0℃-50℃No pollution and strong electromagnetic interference

6

Gas source requirements

0.5~1.0Mpa,Factory gas source0.5-0.7Mpa,compressed air


Equipment system technical parameters

1

CCD detection method

Feature point difference detection

2

Effective detection range

600mm*350mm

Customizable according to needs

3

Beat of 35s (15 seconds for feeding and conveying, 5 seconds for induction photography judgment, and 15 seconds for detection and conveying. The actual speed may be affected by factors such as manual feeding speed or abnormal confirmation and elimination)

4

The camera installation height and focal length can be adjusted to adapt to different height battery cell groups


Ⅵ、Main configuration:

Component

Item

Brand

Mechanical part

Guide rail

HIWIN

 

Bearing

NSK

 

Machining and sheet metal

TMAX

Electrical part

Industrial computer

Yanhong

 

Source

Mingwei

 

Inductor

AirTAC

 

Control switch

Chint

 

Button

Zerbo

 

Indicator light

Domestic

 

Lens

Yishen

 

Light source

Yishen

 

Camera

HIKVISION

 

Visual control system/software

TMAX

Pneumatic system

Pneumatic components

Yadeke


CCD tester