CCD Visual Inspection Machine Tester

CCD Visual Inspection Machine Tester Ⅰ 、Overview of Work Steps ： TMAX-CCD101 consists of a continuous belt assembly line, camera, light source, electrical control part, etc. Firstly, manually place the battery pack on the conveyor belt and position it using a positioning fixture. The battery module flows to the detection area through the conveyor belt, and the equipment automatically compares and detects by taking photos to determine whether there is a matching error in the positive and negative polarity of the module. After comparison and detection, there is no abnormality. The battery module flows to the next station. When an abnormality is detected, the equipment triggers an alarm, which is manually confirmed, intervened, and eliminated to avoid flowing to the next operating position. Ⅱ、Workflow： Ⅲ、Machine performance characteristics： 1、CCD visual inspection determines whether the positive and negative poles of the battery cell are reversed, whether the battery cell position is misaligned, and whether the battery pack is reversed. The output result is accompanied by an alarm prompt: 2、Increase through type assembly line, automatically detect the positive and negative poles of battery cell combinations, with fast detection speed, high efficiency, and high detection accuracy; 3、Programming is simple, and judgment criteria can be set according to different combinations of battery cells. It can store any set of programming files. Ⅳ、Overall layout plan: Ⅴ、Equipment parameters: Basic parameters 1 Weight About  300Kg 2 Equipment size L*W*H：2800mm*1385mm*1935mm 3 Power supply AC 220V 50Hz 4 Power 1.5kW 5 Work environment requirements Temperature:0℃-50℃，No pollution and strong electromagnetic interference 6 Gas source requirements 0.5~1.0Mpa,Factory gas source，0.5-0.7Mpa,compressed air Equipment system technical parameters 1 CCD detection method Feature point difference detection 2 Effective detection range 600mm*350mm （Customizable according to needs） 3 Beat of 35s (15 seconds for feeding and conveying, 5 seconds for induction photography judgment, and 15 seconds for detection and conveying. The actual speed may be affected by factors such as manual feeding speed or abnormal confirmation and elimination) 4 The camera installation height and focal length can be adjusted to adapt to different height battery cell groups Ⅵ、Main configuration: Component Item Brand Mechanical part Guide rail HIWIN   Bearing NSK   Machining and sheet metal TMAX Electrical part Industrial computer Yanhong   Source Mingwei   Inductor AirTAC   Control switch Chint   Button Zerbo   Indicator light Domestic   Lens Yishen   Light source Yishen   Camera HIKVISION   Visual control system/software TMAX Pneumatic system Pneumatic components Yadeke