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Automatic Winding Machine

Semi-Auto Cylindrical Cell Winding Machine for 33140 Cell

  • Model Number:

    TMAX-KL-14010YZ
  • Type:

    Semi-Automatic
  • Input Power:

    1.5KW
  • Dimension(L*W*H):

    1750mm*1350mm*1570mm
  • Net Weight:

    500kg
  • Compliance:

    CE Certified
  • Warranty:

    Two years limited warranty with lifetime technical support
  • Place of Origin:

    China
  • Payment:

    L/C D/A D/P T/T Western Union
  • Delivery Time:

    30 days
Product Details

Semi-Auto Cylindrical Cell Winding Machine for 33140 Cell 


Device Function Description 

This machine is mainly used for precision winding of cylindrical lithium-ion battery cells.

The working process is as follows: manually guide the positive and negative plates into the winding part, separate them from the diaphragm, and roll them according to the process requirements. The termination tape is automatically attached, and the battery cells are automatically cut off.

 

Equipment functions and characteristics

1、 Adopting a single needle structure for threading and rolling.

2Manual introduction of electrodes, automatic winding, automatic needle changing, automatic application of termination tape, and automatic cutting

3The adhesive tape is applied horizontally (with the termination tape perpendicular to the tab), ensuring a smooth and precise control of the adhesive position without pulling the battery cell tightly; Stable and reliable adhesive application;

4The needle winding speed is adjustable;

5Active unwinding of two separators, tension proximity switch control technology, can automatically and smoothly adjust tension during the winding process;

6Equipped with a electrode dust removal device

7Separator outsourcing closure

8The rolled out battery cells are free from damage, core pulling, and electrode misalignment.

9Easy to operate, simple and fast to adjust and replace specifications;


 Process flow

This device meets the process standards for winding cylindrical lithium-ion batteries: the separator completely wraps around the negative electrode, and the negative electrode wraps around the positive electrode. The process flow is as follows:

1Separator pre winding: The use of toothed knife technology can save the length of pre winding separator;

2Entangled negative electrode: manually guide the negative electrode into the winding part; Entangled positive electrode: manually guide the positive electrode plate into the winding part; 

3Winding

4Moving workstations

5Cut off the separator, apply termination adhesive, and cut off the material.



The main components of the equipment

1This equipment consists of a winding device, a changing station device, a separator unwinding device, a electrode guide device, a tape sticking device, a cutting device, and a control system.

2Winding device (two sets): composed of single end threading, ensuring winding accuracy and convenient replacement of winding needles;

3Shift station device (one set): used for switching between winding station and adhesive station;

4Separator unwinding device (two sets): diaphragm material roll actively unwinding air pressure regulation control;

5Electrode guide device (two sets): single-sided adjustment, easy to adjust;

6Gluing and cutting device (one set).


Technical standard

1Separator width50-140mm   winding needle specification∮3.0-∮12mm,customize according to customer’s requirement ,electrode width:48-137mm

2Material specification requirements (unit: mm)

  

3Applicable cell outer diameter(∮8-∮33mm)

4Winding accuracy; When ensuring that the electrode meets the following conditions:

The width error of the electrode is less than ± 0.2mm; The "S" bending error of the electrode is less than ± 1mm/500mm;

The tower shape error of the separator material roll is less than ± 0.2mm;

The winding accuracy can meet the following requirements: the alignment error of the separator is less than ± 0.5mm; The alignment error of the electrode is less than ± 0.5mm;

Can achieve an alignment of ± 0.5mm between the negative electrode and the positive electrode, as well as the separator and the negative electrode

5、 Qualification rate: ≥ 98% (excluding non equipment factors)


Technical standard

 

 

Specification

Remark

Basic Specification

 

Input Power

AC220V,1.5KVA,50HZ

 

Compressed air

0.4-0.6MPa

 

 

 

 

Weight

About 500kg

 

Size

1750mm*1350mm*1570mm

(L*W*H)

Based on actual design

Excluding the extended length of the electrode slot, unit:mm

Winding needle

specification

∮3.0mm-∮12mm

Delivery of one set according to customer requirements

Mechanical

Specification

Rack and mounting plate

1set

 

Winding needle

mechanism

1set

 

Electrode supply

mechanism

2set

 

Separator

Supply mechanism

2set

 

Tape pasting mechanism

1set

 

Control System

Specification

 

PLC

PANASONIC

AFRX-C60T

Touch screen

 

Weilang

Winding motor

 

Zhengyuan

Tension motor

Stepper motor

Li San/Zheng Yuan

Sensor

 

Ailifu/Daochuan

Pneumatic parts

 

Yadeke/Xingchen

Alarm System

 

Fault stop

Fault prompt

Program built-in

 

One click reset

Accessories

Operation manual

1 set of operation manual

 

Spare parts

1set

See delivery list


semi-auto winding machine