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Prismatic Cell

Prismatic Cell Battery PVC Blue Film Covering Machine

  • Model Number:

    TMAX-TMJ-05
  • Compliance:

    CE Certified
  • Warranty:

    One years limited warranty with lifetime technical support
  • Payment:

    L/C D/A D/P T/T Western Union
  • Delivery Time:

    5 days
Product Details


Prismatic Cell Battery PVC Blue Film Covering Machine

 

1Equipment Overview:

This device is suitable for applying film on the appearance of prismatic cell, covering and pasting a layer of insulation adhesive on the entire surface of the battery cell, which can better protect the battery cell and prevent short circuits. Manually load and collect battery cells.

1.1 Complete machine diagram

(The outer garment of the machine is made of aluminum profiles and acrylic)




1.2 External dimensions

L4350mm × W1100mm × H1950mm


 

1.3 Principle and Effect of Adhesive Packaging:

1.3.1 Wrap the adhesive film along the height direction of the battery on all four sides and seal the edges on the side (as shown in Figures 1 and 2)


                  

                   (Figure 1)                                                                               (Figure 2)


1.3.2 The bottom of the battery is sealed in a "Y" shape, with the short edge first and then the long edge (as shown in Figure 3)


 

(Figure 3)

1.4 Process characteristics

1.4.1 Adjustable size, adjustable range: 85mm~220mm (height) * 130mm~180mm (width) * 20mm~60mm (thickness)

1.4.2 Bubbles inside the wrap: no wrinkles, no indentation, no flipping, no damage; Bubbles ≤ 5mm, number of bubbles on each front side ≤ 5, and number of bubbles on each side ≤ 3; Do not damage the battery or scratch the insulation film during the coating process;

1.4.3 Wrapping accuracy: ± 0.5mm (the surface of the battery cannot be left blank); Adjustable overlap: 5mm-10mm

1.4.4 Insulate the parts that come into contact with the battery to prevent short circuits and scratches;

 

1.5 Incoming Material:

Insulation film/adhesive: according to customer's requirements

 

1.6 Institutional characteristics

1.6.1 The part in contact with the battery is designed with non-metallic materials;

1.6.2 Any part in contact with the battery shall have short-circuit protection, emergency stop protection, and power/gas off protection functions;

1.6.3 Coating action does not damage the battery;

1.6.4 The contact area with the battery shall be made of non-metallic materials;

1.6.5 Equipment operation status display (three color light);

1.6.6 Leave sufficient maintenance and repair space for the entire equipment and vulnerable parts.

2Technical parameters

No

Item

Technical specifications

1

Overall dimensions

4350mm long ×  1100mm wide ×  1950mm (high) (equipment dimensions may vary depending on cell specifications)

2

Equipment weight

800Kgs

3

Rated power

3.5kw

4

Compressed air

5kgf-7kgf/c (0.5Mp-0.7Mp) dry, anhydrous

5

Efficiency 

4-6 PPM (designed with blue battery capacity of 54153173)

6

Product qualification rate

≥ 99.5%

7

Equipment failure rate

≤ 2% (only equipment caused faults)

8

Cell specifications

Blue cell size: 173.5mm (height) * 153.5mm (width) * 53.5mm (thickness) Compatibility:

 

3、 Equipment component structure

3.1 Manual feeding

Manually place the battery cells on the feeding table, use a cylinder to automatically correct the battery cells, and push the battery cells to the next workstation through a servo motor.



                                                                                     (Figure 4)

 

3.2 Blue film release mechanism

The blue film is unwinded through a tension mechanism to achieve smooth unwinding



(Figure 5)


3.3 Wide and narrow side blue film wrapping mechanism

Using servo push cells, the film pulling, wrapping, and cutting actions are completed through cylinders, servo, and precision mechanisms to achieve wide and narrow blue films.


 

(Figure 6)

3.4 Bottom folding

Using precision fixtures to position the battery cell, combined with a cylinder folding mechanism to complete the bottom folding of the battery cell (excluding the top folding).


 

(Figure 7)

3.5 Cell Collection Structure (Figure 8)

By driving the belt through the motor, neatly arrange and collect the battery cells one by one.


 

(Figure 8)

 

4、 Equipment usage environment

No

Item

Technical specifications

Note

1

source

AC220V 50/60HZ

 

2

Rated power

3.5kw

 

3

compressed air

5kgf-7kgf/c (0.5Mp-0.7Mp) dry, anhydrous

 

4

relative humidity

20-75% HR

 

5

Environmental cleanliness

No corrosive gases, liquids, or explosive gases on site

 

6

Rated power

3.5kw

 

7

Bottom bearing capacity

500KG/m ²

 

 

5Main component brands

No

Name 

Brand 

Place of origin

1

Servo motor

Xinjie

China

2

Stepper motor

Research and control, Lei Sai

China

3

PLC

Xinjie

China

4

Man-machine interface

Kunlun, Weiluntong

China

5

Air conditioning combination

AIRTAC

Taiwan

6

Switch

IDEC

Japan

7

Siemens

Germany

8

chint

China

9

SCHNEIDER

France

10

pneumatic components

AIRTAC

Taiwan

11

Flow limiting valve

AIRTAC

Taiwan

12

SMC

Japan

13

pressure reducing valve

SMC

Japan

14

AIRTAC

Taiwan

15

Proximity switch

SUNX

Japan

16

Magnetic ring switch

AIRTAC

Taiwan

17

Linear guide slider

HIWIN

Taiwan

18

TBI

Taiwan

19

CSK

Taiwan

20

Ball screw

HIWIN

Taiwan

21

TBI

Taiwan

22

CSK

Taiwan

23

Photoelectric switch

Panasonic, Omron, Keyence

Japan

24

Vacuum detection

AIRTAC

Taiwan

25

bearing

NSK

Japan