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Prismatic Cell Sorting Machine

8 Channels Automatic Sorting Machine for Prismatic Battery Cell

  • Model Number:

    TMAX-ZW-FFX8S
  • Type:

    Semi-Automatic
  • Dimension(L*W*H):

    1945*1600 *1600 mm
  • Compliance:

    CE Certified
  • Warranty:

    1 Year Limited Warranty With Lifetime Support
  • Place of Origin:

    China
  • Shipping Port:

    Xiamen
  • Payment:

    L/C D/A D/P T/T Western Union
  • Delivery Time:

    30 days
Product Details

8 Channels Automatic Sorting Machine for Prismatic Battery Cell 


        

I.Equipment adaptation range

               Universal sorting and grouping of square shell batteries.

II.Equipment Overview

The TMAX-ZW-FFX8S 8-speed sorting machine is suitable for sorting and grouping testing of general-purpose prismatic cell batteries. This machine adopts a belt line driven feeding method, which is easy to change and can analyze and save test data of square shell batteries. Defective batteries are uniquely removed, and the sorted and paired batteries are collected by the receiving groove, making it convenient for operators to manage.

III.Functional characteristics

● Equipped with industrial control integration, all parameters of the battery can be traced and tracked, facilitating data management and simple operation. Management functions such as battery voltage, battery internal resistance, and configuration information.

● Adapted to various types of batteries, easy to replace and operate.

● Built in high-precision Japanese BT3562A internal resistance tester, with high testing accuracy and fast speed.


IV.Equipment structure


V.Workflow


VI.Technical Parameter

Equipment efficiency

10-12PPM

Equipment turnover rate

≥ 95%

Number of sorting channels

8 (7 good products, 1 defective product)

Applicable battery size

Length: 100-220mm, width: 20-80mm, height: 110-220mm

Instrument internal resistance detection accuracy

+/-0.5% rdg, display resolution 0.01 milliohms

Instrument voltage detection accuracy

+/-0.05% rdg, display resolution: 0.1 millivolts

Internal resistance detection repetition error

1 milliohm (AC internal resistance detection method)

Voltage detection repetition error

1 millivolt

control system

PC industrial control computer (embedded system)

Input power consumption

1KW

Input power supply

AC220V/50HZ

Compressed air source

≥ 0.6Mpa

display

21.5-inch Philips large display screen

Equipment appearance reference size

L * W * H=1945 * 1600 * 1600mm

Overall weight

350KG

VII.External dimension diagram


VIII.List of Key Components

Key component names

Brand

Place of origin

Guide rail

Jieyin

Taiwan

Industrial computer

Jianuo

China

PLC

Xinjie

China

servo motor

Xinjie

China

Speed regulating motor

Tai Li

China

display

Philips 21.5 inches

China

drive

Xinjie

China

source

Jin Shengyang

China

solenoid valve

stars

China

cylinder

stars

Taiwan/China

Photoelectric sensor

Omron, Huayifeng

Japan/China

Internal resistance tester

Japanese BT3562A

Japan

QR code scanner

MINDEO

China

 

IO Wiring Table

Input

Name

output

Name

X0

Y-axis servo alarm signal

Y0

Y-axis pulse

X1

Y-axis origin

Y1

Y-axis direction

X2

Y-axis right limit position

Y2

Conveyor belt motor

X3

Y-axis left limit position

Y3

Test belt motor

X4

Transport reflection photoelectric detection

Y4

Module belt motor forward rotation

X5

Conveyor blocking cylinder extension

Y5

Module belt motor reverse

X6

Transport blocking cylinder retraction

Y6

Unloading belt motor

X7

Test 1 # Reflective photoelectric detection

Y7

Transport blocking cylinder release (retraction)

X8

Test blocking cylinder extension

Y8

Transport blocking cylinder blocking (extending)

X9

Test blocking cylinder retraction

Y9

Test blocking cylinder release (retraction)

X10

Test 2 # Reflective photoelectric detection

Y10

Test blocking cylinder blocking (extending)

X11

Scan code to read

Y11

red light

X12

Test the descent of the lifting cylinder

Y12

Yellow light

X13

Test the lifting cylinder to rise

Y13

green light

X14

Module 1 # Reflective photoelectric detection

Y14

 

X15

Module 2 # Reflective photoelectric detection

Y15

 

X16

Rack photoelectric detection

Y16

 

X17

Start button

Y17

 

X18

Stop button

Y18

 

X19

Emergency stop button

Y19

 

X20

Reset button

Y20

 

 

Machine parameters

11.1 Equipment power supply: two-phase~220V ± 10%/50Hz ± 10%

11.2 Overall power: 2000W

11.3 Equipment air pressure: 0.5~0.6Mpa

11.4 Equipment weight: 350 KG;

11.5 External dimensionsL1945mm*W1600mm*H1600mm

11.6  Usage environment

11.6.1Please avoid using this equipment in places with high temperature, humidity, vibration or impact, metal powder, and welding spatter. Pay attention to controlling the temperature of the surrounding environment of the equipment

11.6.2 The equipment must be grounded and separated from the personnel grounding line

11.7 Equipment service life: more than 5 years.

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Prismatic Cell Sorting Machine