6000W Cross Line Continuous Laser Welding Machine

6000W Cross Line Continuous Laser Welding Machine Ⅰ、Function Overview : TMAX—HJ6000 The cross line laser welding machine is suitable for welding metal materials such as copper and aluminum. This machine adopts a high-strength gantry bed structure design, and its stable body ensures stability during the welding process; Selecting advanced continuous laser as the welding main body, with higher photoelectric conversion efficiency, lower power consumption, and higher beam quality; Fiber laser has the advantages of compact structure, small volume, and ready to use performance; Due to its flexible laser output mode, it can be easily integrated with system equipment; The high-precision and high-strength screw linear module serves as the operating transmission mechanism, and the highly responsive servo motor power output ensures high speed and accuracy of operation. It is a key equipment in the field of new energy lithium battery PACK modules. The laser beam quality of this line equipment is excellent, the welding speed is fast, and the welding pool is beautiful and firm, providing an efficient, stable, and perfect welding solution for the lithium battery welding process. 　　 Ⅱ、Equipment parameter index characteristics : 1)--Weldable material thickness：0.5mm-2.0mm； 2)--Effective travel range： (X-axis:1000mm)×(Y-axis600mm)×(Travel:400mm)； 3)--Welding speed：60mm/s（Adjustable） 4)--Laser type: continuous 5)--Laser power ：6KW（Adjustable） 6)--Laser working medium: fiber optic 7)--Laser lifespan：≥5 years 8)--Welding material: aluminum bar, copper sheet, nickel strip 9)--Welding can be done in two modes: continuous welding and pulse spot welding 10)--Weld penetration depth: The contact surface penetration depth is adjustable from 0.5-1mm 11)--Welding strength: The tensile strength of the solder joint is greater than the material's failure strength Ⅲ、Equipment advantages and characteristics : 3.1 Maintenance-free operation 3.2 Support adjustable welding parameters such as motion speed 3.3 Support real-time fault alarm prompts 3.4 Support manual and automatic operation modes, support linear and circular interpolation 3.5 Can perform graphic welding processing on laser points, straight lines, circles, squares, and other planes composed of any shape 3.6 The welding field mirror adopts imported lenses, which can withstand high temperatures of laser power 3.7 The operating system is concise, easy to understand and learn, and the training is simple and easy to get started with 3.8 When welding, use the function of blowing air with an air knife to prevent smoke and welding slag from affecting the welding effect 3.9 The welded joint adopts water cooling circulation for local cooling to ensure the stability and consistency of welding quality 3.10 During welding, pneumatic pressure heads are used to press the connecting pieces and poles tightly to prevent poor adhesion and virtual welding phenomenon 3.11 Specialized welding software, specialized in welding technology, with data saving and calling functions 3.12 High precision screw drive, high response, high speed, high-precision brand servo motor Ⅳ、Environment condition: 4.1 Ambient temperature：5ºC-35 ºC 4.2 Humidity：20%-90% 4.3 Air Pressure ：0.5～0.6 Mpa 4.4 Supply voltage：380V-50Hz/60Hz 4.5 Total power：≤20KW 4.6 Area to weight ratio：≤500kg/M² 4.7 Grounding type: direct grounding type 4.8 Installation environment：Smooth, vibration free and impact free Ⅴ、Machine external dimensions and specifications： (L)2100mm×(W)1700mm×(H)2185mm（Excluding tricolor lights) (L)2100mm×(W)1700mm×(H)2507mm（Including tricolor lights） Ⅵ、The main components and configurations of the machine equipment： Configuration Name Composition Specification Brand Main machine Cabinet body TMAX—HJ6000 TMAX   Linear module X-axis Effective stroke greater than 1000mm TMAX   Linear module Y-axis Effective stroke greater than 600mm TMAX   Linear module Z-axis Effective stroke greater than 400mm TMAX   Host countertop 20mm Steel plate TMAX   Air blowing cooling device for wind blade pressure head / TMAX Laser Fiber laser 6000W Chuangxin Galvanometer Laser galvanometer YL6000 Sepson Cooling system Laser independent chiller / Donglu Yang Drive system XY axis servo motor 400W without brake XINJIE   Z-axis servo motor 400W with brake XINJIE Control system Laser card Multifunctional welding control software TMAX Display system Liquid crystal display 19 inch Lenovo, Dell Ⅶ、Laser parameters： Average laser power（W） 6000W Laser wavelength（nm） 1080 Operation module Continuous/Modulation Maximum modulation frequency（KHz） 5 Laser mode Yv04 Beam quality（M2） 2.7-3.1 Output connector QBH Power adjustable range（%） (10-100)% Fiber length（m） 20M Input power supply 380V±15% Cooling method Water-cooling Control model AD/RS232/Ethernet Working temperature ℃ 10℃-40℃ Focal length F（mm） 200