Mixing and Grinding Planetary Ball Mill Machine

Mixing and Grinding Planetary Ball Mill Machine

Overview:

1. Planetary ball mill is necessary equipment for mixing, fine grinding, sample preparing, nano-materials dispersing, new product developing and preparing small volume high-tech material production.

2. The Planetary ball mill is small, full-featured, high efficiency and low noise which is the ideal equipment for scientific research units, institutions of higher learning, corporate laboratories to obtain micro particle research samples. (Four samples for each experiment).

3. It can be equipped with vacuum ball mill; the sample can be ground under vacuum. It is widely used in geology, mining, metallurgy, electronics, building materials, ceramics, chemicals, light industry, medicine, beauty, environmental protection and other departments.

4. It can set the speed, forward and reverse rotation time, and the total grinding time according to process requirement.

 

Optional Ball and Jar

1. Material of ball milling tank: stainless steel, agate, corundum, tungsten carbide, nylon, zirconia, polytetrafluoroethylene, lined with polyurethane and so on; The principle of choice is that the material of the ball mill can not affect the appearance of the material to be ground; Grinding easy to oxidation, must be air-insulated materials, you can use vacuum ball mill tank.

 

2. Grinding ball material are: chrome steel, stainless steel, agate, alumina, zirconia,Selection principle is the grinding ball material on the material to be polished does not affect the appearance of pollution; Grinding ball material density and hardness must be larger than the abrasive material; Ball mill specifications are: Φ5, Φ8, Φ10, Φ15, Φ20

 

Working principle:

TMAX-XQM series of variable frequency planetary ball mill has four ball grinding tanks installed on one turntable. When the turntable rotates, the tank axis makes planetary movements, the balls and samples inside the tanks are impacted strongly in high speed movement, and samples are eventually ground into powder. Various kinds of different materials can be grinding and mixing by the mill with dry or wet method. The size of ground powder can be reduced to as small as 0.1 micrometer.

Specifications:

Model	Planetary Ball Mill Machine TMAX-XQM-0.4
Grinding tank volume (L)	0.1L*4
Grinding tank material	According to requirements
Grinding media	According to requirements
Maximum loading per tank	Material and grinding medium does not exceed two-thirds of the volume
Feeding material size	Soil material ≤ 10 mm, other materials ≤ 3 mm
Discharge material size	Min 0.1um
Rotating speed	Revolution 335r / min, Rotation 670r / min
Speed ratio  (revolution: rotation)	1:2
Speed mode	Frequency, programmable stepless speed regulation, manual, automatic timing forward and reverse
Transfer method	Gear drive
Working Voltage	220V
Motor power and variable frequency power	0.75Kw
Way of working	Two or four cans work at the same time
Maximum continuous operating time	72hours
Machine Size	750*470*564mm
Weight(not include Jars and Ball )	80kg
Programmable control (electronic monitoring)	Ball mill using high-tech microcomputer chip control, can be set to forward and reverse alternately run(0-999min) and forward, pause, reverse, pause, forward (0-999min) alternate operation according to the procedure. Particularly suitable for cooling or intermittent operation.

 

We can provide different capacity of planetary ball mill according to your requirement.

Model	Power supply	Motor power Converter power	Operating time setting (min)	Positive and negative alternating operation time(min)	Adjustable speed Revolution (rpm)	Adjustable speed Rotation (rpm)	Noise <db
XQM-0.2	220V 50HZ	0.75KW	1-9999	1-999	30-335	70-670	60db
XQM-0.4	220V 50HZ	0.75KW	1-9999	1-999	30-335	70-670	60db
XQM-1	220V 50HZ	0.75KW	1-9999	1-999	30-335	70-670	60db
XQM-2	220V 50HZ	0.75KW	1-9999	1-999	30-335	70-670	60db
XQM-4	220V 50HZ	0.75KW	1-9999	1-999	30-335	70-670	60db
XQM-6	220V 50HZ	0.75KW	1-9999	1-999	30-335	70-670	60db
XQM-8	220V 50HZ	1.5KW	1-9999	1-999	35-290	70-580	60db
XQM-10	220V 50HZ	1.5KW	1-9999	1-999	35-290	70-580	60db
XQM-12	220V 50HZ	1.5KW	1-9999	1-999	35-290	70-580	65db
XQM-20	380V 50HZ	4KW	1-9999	1-999	25-215	50-430	65-db
XQM-40	380V 50HZ	5.5KW	1-9999	1-999	20-195	40-390	68db
XQM-60	380V 50HZ	7.5KW	1-9999	1-999	27-174	40-260	68db
XQM-100	380V 50HZ	11KW	1-9999	1-999	27-160	40-240	68db

 

Model	Capacity	Specification of milling tank	Qty
XQM-0.2	0.2L	50ml	4 set
XQM-0.4	0.4L	50ml-100ml	4 set
XQM-1	1L	50ml-250ml	4 set
XQM-2	2L	50ml-500ml	4 set
XQM-4	4L	250ml-1L	4 set
XQM-6	6L	lL-1.5L	4 set
XQM-8	8L	1L-2L	4 set
XQM-10	10L	1L-2.5L	4 set
XQM-12	12L	1L-3L	4 set
XQM-20	20L	2L-5L	4 set
XQM-40	40L	5L-10L	4 set
XQM-60	60L	10L-15L	4 set
XQM-100	100L	20L-25L	4 set

Grinding Sample

1.Material:Activated carbon

2.Grinding tank and ball: corundum tank with zirconia ball

3.Grinding method: dry grinding

4.Speed: 560rpm (rotation)

5.Selected equipment: XQM-0.4

6.Grinding tank volume: 100mLx4

7.Ginding time: 2 hours

8.Fineness: 2um

 

1.Material: Green tea

2.Grinding tank: stainless steel tank

3.Grinding method: dry

4.Grinding Speed: 450rpm (rotation)

5.Selected equipment: XQM-2

6.Grinding tank volume: 500mLx4

7.Grinding time: 1hour

8.Fineness: 17um

1.Material: Chinese herbal medicine

2.Grinding tank: zirconia jars

3.Grinding method: dry

4.Grinding Speed: 500rpm (rotation)

5.Selected equipment: XQM-2

6.Grinding tank volume: 500mLx4

7.Grinding time: 1hour

8.Discharge particle size:Soluble in water

 

1.Application: Abrasives and abrasives;

2.Material: glass powder;

3.Particle size of feeding: 0.5mm;

4.Feeding amount: 2000g;

5.Material properties: brittle;

6.Customer requirements: 35 μ m;

7. Sequential analysis: particle size analysis

8. Selected equipment: planetary ball mill XQM-4;

9.Jar and ball configuration: corundum tank with zirconia ball;

10. Operating parameters: rotation 560 rpm, grinding time of every 20 minutes in positive and reverse rotation;

11. Grinding results: 99% < 35 μ M;

12.Results (suggestion): the XQM-4 planetary mill can be used to grind glass powder

Besides the planetary ball mill machine, our factory provides all kinds of mill jars，like stainless steel mill jar, zirconia mill jar, alumina mill jar, nylon mill jar, PU mill jar, tungsten mill jar, hard metal mill jar and tempered nylon mill jar etc. Further, we also provide stainless steel mill balls, zirconia mill balls, alumina mill balls, PU mill balls, steel carbon mill balls,tungsten mill balls, etc.

We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.

Product Detail Images

     

Model selection guidance

Selection of size of planetary ball mill:

According to the number of materials to be ground, choose the size of the planetary mill.

Calculation formula for size selection of planetary ball mill: a = C /ρ* 3.

Note: A is the size of planetary mill (unit: l), C is the mass of primary grinding material (unit: kg), ρis the bulk density of grinding material (unit: kg /L).

For example, if 2kg of material is ground at one time and the bulk density of material is 1.5kg/L, the size of planetary mill in row a = 2/ 1.5*3 = 4L is selected.

 

Planetary ball mill style and special function configuration options:

Planetary ball mill is divided into vertical, horizontal, comprehensive, double planet four styles, according to the material grinding requirements, choose the corresponding styles, each style of products can be equipped with air cooling or heating equipment according to the grinding material temperature requirements.

 

Reference table for selection of planetary ball mill style and special function configuration

Model selection of planetary ball mill	Nature of abrasive material
Vertical planetary mill	Grinding of general materials, no special requirements
Comprehensive planetary mill or horizontal planetary mill	The material is easy to sink and bind
Double planetary mill	Ultra high speed and ultra-fine grinding are required
With air cooling device or liquid nitrogen device	The grinding process is hot and needs to be cooled
Equipped with vacuum ball milling tank	Easy to oxidize, requiring vacuum environment or atmosphere protection
With heating device	High temperature grinding required

Recommend Mill:

Full Direction 360 degree Rotation Planetary Ball Mill