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Prismatic Cell

Laboratory Prismatic Cell Battery Mixing Machine Planetary Dispersed Vacuum Mixer

  • Model Number:

    TMAX-XFZH20
  • Compliance:

    CE Certified
  • Warranty:

    One years limited warranty with lifetime technical support
  • Payment:

    L/C D/A D/P T/T Western Union
  • Delivery Time:

    5 days
Product Details


Laboratory Prismatic Cell Battery Mixing Machine Planetary Dispersed Vacuum Mixer

1Equipment features:

Applicable scope

The mixing and dispersion of various common battery powders and liquids ultimately results in a uniformly mixed battery slurry. Very suitable for high viscosity process.

The viscosity range suitable for working conditions is ≤ 1.2 million cP.

 

2Main parameters of the equipment:

Lower barrel component

l Designed total volume: 28L

l Effective volume: 8-20L

l Inner diameter of container: 350mm

l Depth inside container: 300mm

l Container material: 304 in contact with the material

l Temperature regulating jacket form: single layer jacket on the barrel wall, used for cooling or heating; Single layer jacket at the bottom of the barrel for cooling or heating

l Temperature regulating jacket interface: G1/2 ", equipped with quick opening movable joint, jacket pressure resistance ≤ 0.4MPa

l Temperature regulating jacket circulation system: provided by the customer. It is recommended that the jacket inlet temperature be ≤ 8 ℃ and the cooling water flow rate be>10L/min

l Discharging form: One G1 "three piece discharge ball valve at the bottom of the barrel

l Design ambient temperature: -10~+120 ° C

l Mobile mode: casters mobile

 

Mixing components

l Working frequency: 5-50Hz

l Stirring power: 2.2kw

l Stirring paddle speed: 8-86rpm

l Planetary gearbox speed: 5-53rpm

l Stirring paddle diameter: 194mm

l Stirring paddle style: spiral Fried Dough Twists type precision casting and processing ensure 90 ° spiral

l Stirring paddle material: 304

l Linear speed of stirring paddle: 0.09-0.9m/s

l Number of mixing paddles: 2

l Distance between paddles: 7 ± 2.5mm

l Distance between paddle and barrel wall: 3 ± 1.5mm

l Distance between paddle and bucket bottom: 3 ± 1mm

 

Dispersion components

l Working frequency: 5-50Hz

l Dispersed power: 3kw

l Dispersal speed: 600-6000rpm

l Dispersal disc diameter: 70mm

l Disperse disc style: serrated

l Dispersal disk material: 304

l Distributed linear velocity: 2.1-21m/s

l Number of scattered disks: 2

l Number of scattered shafts: 1 piece

 

Scraper components

l Scraping bracket material: 304

l Scraping wall panel material: polytetrafluoroethylene

l Wall scraping speed: consistent with the planetary box speed

l Is it detachable: detachable design (wall scraping must be removed during high viscosity processes)

 

Base and lifting components

l Component material: carbon steel for high rigidity structures

l Lifting method: electric lifting

l Lifting guide: high-precision linear guide rail

l Lift stroke: ≤ 450mm

 

Upper barrel component

l Upper barrel material: 304

l Powder feeding port: DN50 with a quick installation mirror

l Liquid feeding port: shared with powder

l Spot light port: one DN50

l Vacuum suction port: one G1/2 "inner wire

l Exhaust port: one G1/2 "inner thread

l Spare port: one ISO quick open 3/4 "

l Digital vacuum gauge port: M14 × One 1.5 internal thread metric tooth interface

 

Control system

l Electrical cabinet: used to place low-voltage electrical components such as frequency converter

l Manual operation panel: used to place buttons, knobs, instruments, etc

l Power supply: AC 3 × 380V ± 5%, 50Hz

l Control method: electric control+hydraulic control

l Power control and speed regulation method: frequency converter startup and control

l Cooling methods: air cooling and liquid cooling

l Operation method: corresponding buttons and knobs on the panel of the electrical cabinet

l Digital temperature display table: material temperature

l Emergency stop button: one

l Alarm system: overtemperature alarm, overtemperature alarm shutdown, alarm shutdown

l Speed display: The panel meter displays the speed

l Power indicator: one

l Timer: One, controlling dispersion and mixing simultaneously

l Attention: If the human-machine interface system configuration is selected, the relevant content of the control system will be integrated into the touch screen for control

 

Safety interlock system

l Emergency stop: Pressing the emergency stop switch immediately stops the equipment and cannot perform any operation

l Start low-speed stirring: can rotate while lifting the barrel

l High speed dispersion: the barrel can only rotate when it rises to the desired position

l Safety lock during operation: When the machine is running for mixing, the mixing drum cannot be lowered or opened.

l Preventing vacuum pipeline backflow: Special vacuum buffer tank design can effectively prevent the phenomenon of vacuum pump oil backflow to the mixing drum

l Operation fault stop: The frequency converter comes with overload, overcurrent, overvoltage, leakage, and phase loss protection

l Mixing bucket lifting: The mixing bucket can only be lifted after it is in place.

l The mixing drum cannot be lowered without vacuum discharge (without restoring normal pressure).

l The mixing bucket can only be started when it rises to the desired position and disperses at high speed.

l After the mixing bucket rises to the designated position, it is equipped with a locking protection system to prevent abnormal falling of the mixing bucket when it rises to the high position during operation.

l During the dry mixing stage, it is necessary to rotate the stirring paddle while lifting the bucket.

 

Other instructions

l Temperature measuring probe: Pt100

l Temperature measurement method: Install a temperature measuring head on the barrel wall to detect material temperature

l Transmission component bearings: High speed components are imported bearings, while low speed components are domestic bearings

l Oil seal: domestic brand, O-ring for static seal, mechanical seal for dynamic seal

l Lubricating grease: domestic brand

l Mechanical seal lubricating oil: imported brand

l Oil cylinder: domestic brand

l Oil stations: domestic brands

l Valves: domestic brands

l Vacuum design demand: Customers must provide their own vacuum system with a suction capacity of 4L/S (2X-4)

l Vacuum holding: -0.098Mpa, pressure maintained for 24 hours above -0.085MPa, no leakage into the barrel

l Total power of the host: 5.2kw

l Overall weight: approximately 1000kg

l Equipment size: 1546mm long × Width 895mm × Height 1792mm

l Appearance color: beige white

l Ground bearing capacity: 900kg/

3Random vulnerable parts list:

No

Name

Specification

material quality

Qty

Note

1

Upper cover sealing rubber ring

ΦD×ΦN

silica gel

1

The specifications are matched with the corresponding model according to the supplier's standards

2

Mirror seat sealing ring

 

silica gel

2

The specifications are matched with the corresponding model according to the supplier's standards

3

Sealing gasket for feeding port

 

silica gel

1

The specifications are matched with the corresponding model according to the supplier's standards

4

High speed mechanical seal

 

C+SiC

1

The specifications are matched with the corresponding model according to the supplier's standards

5

High speed synchronous transmission belt

 

rubber

1 set

The specifications are matched with the corresponding model of the machine, according to the supplier's standards

6

Scraping wall panel

 

Teflon

1

The specifications are matched with the corresponding model according to the supplier's standards

7

Mirror glass sheet

 

Tempered type

2 pcs

The specifications are matched with the corresponding model according to the supplier's standards

 

4Supporting conditions:

No

Name

Standard requirements

1

Workshop height

>2.5M; Machine lifting requires a certain height guarantee and consideration of maintenance needs; Clean and level.

2

Doorway size

Height:>2.0M; Width:>1.0M; To ensure the transportation of machines in and out.

3

Cooling water

Ensure cooling requirements, preferably with a forced cooling water supply system; If insulation is required in winter, hot water supply is required.

4

Heating

In response to the cold weather in northern winter, in order to prevent the hydraulic oil used for lifting from condensing, it is necessary to ensure that the indoor temperature is>20 º C to ensure the smooth and smooth lifting of the machine; And ensure the normal operation of the lubrication system.

5

Installation space

Refer to the overall plan for layout.

6

Air source

5-7 kgf/cm ²100 l/min; Pneumatic pump drive and other applications.

7

other

No corrosive gases, liquids, or explosive gases.