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Hydraulic Hot Roller Press

Hydraulic Roll To Roll Pressure Controlled Calender

  • Model Number:

    TMAX-GD210-330
  • Net Weight:

    350 kg
  • Compliance:

    CE Certified
  • Warranty:

    Two years limited warranty with lifetime support
  • Delivery Time:

    5 days
Product Details

Roll To Roll Pressure Controlled Hydraulic Hot Roller Press Machine


The rolling press is the main equipment in the continuous rolling production line. It consists of cast steel gantry frame, rolls, frequency conversion motor reducer, gas-liquid booster system, gap adjustment system, electrical control system, feeding guard plate and roll surface cleaning mechanism.

The main function is to make the electrode reach a suitable density under the rolling of the roller, and meet the pole piece thickness requirement according to the coating thickness. This equipment adopts servo to adjust the roll gap, and the line speed is adjusted by the frequency converter to realize stepless speed regulation.

 

1. Equipment configuration and parameters

Roll Specifications

∮210X330mm(roller surface diameter×roller surface width)

machine speed

28r/min

machine efficiency

0.85M/min pole piece or foil type

Coating uniformity

±0.002mm (user guarantee)

Thickness uniformity of electrode after rolling

≤±0.002mm Under the premise that the user guarantees the coating uniformity, the layout of the pressing rollers is arranged horizontally up and down.

machine appearance

Computer gray, blue, with 2 dial indicators installed; safety guards painted in warning color

The main function

The pole piece reaches a certain thickness under the rolling of the roller. The special bearing for the bearing rolling mill

lubricating

3# lithium grease

Effective rolling width

300mm

Material

9Cr3Mo series high alloy cold rolled steel

Surface hardness

HRC66 and above

Quenching layer depth

1825mm

Chrome plating on rolls

≥0.18MM

Roll diameter jump

≤±0.002mm

Roll surface roughness

Ra≤0.04

Roll gap adjustment

The adjusting screw drives the middle wedge to adjust

Roll gap adjustment range

02.0mm

Roller drive

Cycloid reducer

main motor power

0.75KW(380V 50Hz)

pressure method

Electric hydraulic pump

Hydraulic Cylinder Specifications

Bore diameter φ63mm stroke 15mm

Maximum working pressure

37Ton×2

Working oil pressure

40MPa

greatest pressure

60MPa

Host weight

about 1T

heating

The closed-loop control heating system is composed of Omron temperature controller, solid state relay and K-type thermocouple

heating power

1.6KW*2

Voltage

220V

Temperature accuracy

±2 ℃

Maximum temperature

130℃

 

2. Unwinding

Unwind the reel

Inflatable shaft with control valve, equipped with inflatable gun Specifications: 3 inches*350mm

Tension control

Magnetic powder brake nominal torque 25N.M

Tension adjustment range

0~25kg

Correction control

Photoelectric deviation correction device

Guided Control

Linear Bearing Guide

total moving length

±50mm

Part weight

about 80kg

 

3. Rewinding

Function

Roll the rolled pole piece material on the mandrel

reel

Inflatable shaft with control valve, equipped with inflatable gun Specifications: 3 inches*350mm

Tension control

Magnetic powder brake nominal torque 25N.M

Tension adjustment range

0~25kg

Correction control

Photoelectric deviation correction device

Correction accuracy

±0.2mm

Guided Control

Linear Bearing Guide

total moving length

±50mm

drive

Drive the rewinding shaft through the motor reducer and magnetic powder clutch

Winding motor power

0.75KW (380V 50Hz)

Part weight

about 80kg

 

Below size for reference :

Rolling press part:L158*W80*H129 cm

Winding system: L120*W125*H74 cm

Unwinding system:L147*W124*H95 cm


Picture for reference:




roller press

 

roller press