Automatic Battery Separator Slitter Machine For Thin Film/Foil Slitting With Roll to Roll System

No

Item

Technical parameters

Note

1

Applicable substrate

PP/PE lithium-ion batteries separator

2

Substrate thickness

5-30 um

3

Applicable substrate width

200-550 mm

Roller surface width 600 mm

4

Slitting width

50-500 mm

Depends on the material

5

Unwinding diameter

Dia400 mm

6

Winding system

Surface center winding

7

Unwinding system

Active constant tension release system

8

Slitter system

Knife suspended front cut

9

speed

Knife suspended front cut

Mechanical speed 200m/min

Depends on the material

10

Slitting width accuracy

0.2mm

11

Control mode

PLC+ touch screen

12

Width of waste edge slitting

＞15 mm

No

Item

Technical parameters

Note

1

Tension control system

With the motor and tension sensor to form a closed loop, constant tension winding,

Unwinding tension 8N Min.-60N Max./±1N

2

Correction mode

Automatic EPC control, stroke 140mm, with automatic left and right displacement function: with automatic micro-pendulum function

3

Slight swing speed

6-100m/min

4

Slight swing stroke

Micro-pendulum and deviation correction are not used at the same time: micro-pendulum stroke ±25mm

When the micro pendulum and correction are used at the same time: the micro pendulum stroke is ±3mm

5

Unwinding correction accuracy

±0.2 mm

6

Winding method

Use 3/6 inch shaftless inflatable chuck to tighten; Roll can be simultaneously

Implement volume up and volume down.

7

Maximum winding diameter

Maximum diameter of winding roller: dia400 mm

8

Maximum bearing capacity of the inflatable shaft

100kg

No

Item

Technical parameters

Note

1

Winding arm

3 inch plate inflatable shaft winding

2

Winding adjustment device

Adopt cylinder pressure or buffer, adjust the air pressure of the winding arm according to needs, and the winding side is neat.

3

Driving roll

High precision polyurethane rubber roller, the hardness of Shore 65~70 degrees

4

Winding power

Surface center winding

5

Tension control

The winding tension is controlled by servo motor

6

Maximum winding diameter

φ330 mm

7

Static eliminator

Ion-air electrostatic eliminator eliminates diaphragm static electricity

8

Edge closing mechanism

Side winding mechanism (two sets of independent arms)

Minimum width of side material: 15-25mm;

Coil diameter of side material: maximum coil diameter 200mm when the width of side material is 15-25mm;

The maximum roll diameter is 330mm when the width of the side material is 25-100mm;

No

Item

Technical parameters

Note

1

Man-machine interface

10 inch Wiren touch screen (1)

2

PLC

Mitsubishi /LS(1)

3

Unwinding servo motor (1 set)

Traction servo motor (1 set)

Winding servo motor (2 sets)

Wacoda /LS(4 sets)

4

Correction system actuator

Bianfu (1 set)

5

Tension sensor

Hongrui/Puliyuan (2)

6

Static eliminator

Xinpu /kapper(1 set)

No

Item

Technical parameters

Note

1

Winding arm

2 sets (including two 3-inch inflatable shafts)

2

Cut components with a straight knife

A set

3

Side material independent arm

Two sets

4

Unwinding clamp head

3/6 inch share (1 set)

5

Active winding rubber roller

1 piece (material, imported polyurethane, Shore hardness 65-70 degrees)

6

Active pull aluminum roller

4 (Material, Aluminum 6063, hardened anode,

7

Edge material winding rubber roller

1 piece (material, imported polyurethane, Shore hardness 65-70 degrees)

8

Passive aluminum roller

7 (Aluminum 6063, hardened anode)

9

Flattening roller

Curved roll (1 piece)

10

Pneumatic element

Artac /SMC

11

Rolling element

Japan NSK/NTN, E-class bearing

No

Name

Specification

Quantity

Note

1

Cutter weight

50/20/10/5/2/1/0.5/0.2 mm

10 pcs each unit

2

Crimping roller

30mm

1 pcs

3

Open end wrench

8-piece set

1 set

4

Toolbox

345*155*155mm iron toolbox

1 pcs

5

Hex wrench

9-piece set

1 set