800W Ultrasonic Welder for Solid Cell Production

Using a high-performance anti-interference microprocessor to implement electronic control, the parameters of the welding control are managed by a microcomputer. An intelligent frequency control system eliminates the inconvenience of manual frequency tuning. Sound wave overload is automatically detected, and the system real-time tracks the optimal resonance point, keeping the temperature of the vibrating group at the lowest point. The machine automatically adjusts to frequency

Functional Features

◆ Fully digital ultrasonic system imported from Germany.

◆ The speed of the welding head's ascent and descent can be adjusted for accurate control.

◆ Able to precisely locate the vertical position of the welding structure.

◆ The ultrasonic generator can automatically compensate for output voltage fluctuations to ensure stable amplitude output from the weld head segment.

◆ Accurate energy control can ensure the stability of each weld and reduce the impact of external factors.

◆ The welding head equipment uses automatic frequency chasing, eliminating the need for manual tuning.

◆ Use of IGBT power modules plus self-excited oscillation circuit structures. Over 100 welding records can be queried.

◆ Cloud services can be customized. Intelligent protection for the machine and fault alarm prompts.

Transducer parameters:

Frequency difference between each transducer ≤ 39.5-40.5Hz

Impedance difference between each transducer ≤ 8Ω

Capacitance difference between each transducer ≤ 40PF

Insulation resistance between transducer and casing ≥ 30MΩ

Frequency control method Built-in adjustable frequency

Equipment design service life 8~10 years

Specification

Feature Category	Feature Details
Power Supply Voltage	50/60Hz-/AC220V
Screen	Touch screen
Digital System	High stability
Frequency	Automatic tracking
Power	800W
Parameter Save Function	Yes
Customizable Welding Parameter Recall	Yes
Welding Head Mode	Single point pneumatic
Welding Time	Adjustable (0.01s-2s)
Pre-pressure Time	Adjustable (0.02s-10s)
Frequency Calculation Display Search Range	39.0000-41.0000HZ
Adjustable Power	500W, 800W
Welding Mode	Selectable
Amplitude Adjustment	Stepless amplitude adjustment
Chassis Protection	Intelligent protection and fault alarm prompts
Automatic Frequency Tracking	Range ±20HZ
Automatic Temperature Tracking	Internal power tube 60° automatic protection
EMI/EMC	Strong anti-interference ability
Input Air Source	Compressed air 7-8BAR (kilograms/square centimeter)
Maximum Working Air Pressure	6 kilograms/square centimeter
Minimum Working Air Pressure	0.3 kilograms/square centimeter
Air Inlet Connector	Quick connector 8mm
Cylinder Diameter	63mm
Cylinder Stroke	20mm
Peripheral Dimensions	About 900mm×600mm×750mm
Total Weight	About 60 kilograms
Packaging Dimensions	About 1000mm×600mm×800mm
Chassis Size	About 360mm×340mm×150mm
Machine Head Size	About 500mm×310mm×320mm