5-22 Channel Battery Sorter for 18650 26650 32650 21700 Cylindrical Cell for Battery Pack Assembly

 

Ⅰ、Features

The 5/6/9/10/11/13/20/22 channel battery sorter of cylindrical battery automatic sorter is used for automatic sorting of voltage and internal resistance of 18650/21700/26650/32650 cylindrical cells. It can also separate voltage or internal resistance separately. This test and sorting is composed of PLC control + PC industrial computer, PLC control AC servo motor, stepping motor and cylinder to complete sorting function, PC is responsible for data acquisition and processing, as well as data preservation. The number of finished cylindrical cores sorted is about 4500 per hour. The mechanical structure design is simple and generous, the system test performance is stable, the quality is first-class, is currently a high cost-effective cylindrical battery sorting equipment in the market. We provide a full ranges of  Battery Pack Line.

Ⅱ、Advantages

1. Stable control system

2. High configuration regulator

3. High Precision Work Procedure

4. High cost performance ratio of products

Ⅲ、Technological Process

The battery resistance and voltage are set by the battery testing software of the upper computer, and the following functions are automatically completed by PLC:

Manual filling of batteries→wave wheel rotating feeding→belt carrying batteries→ejector cylinder jacking batteries→ test cylinder closure (test instrument uploading data, software sorting)→mechanical gripper sorting batteries. 

The equipment is equipped with acoustooptic alarm, which can be sorted to complete automatic shutdown. Full material alarm, fault alarm, etc. Operating parameters can be set according to the actual requirements of customers.

Ⅳ、Structure of Sorter

1) The equipment has compact and reasonable structure, beautiful appearance and small space occupation.

2) The equipment is simple to operate, and no professional training is required. The workers can easily master it.

3) The equipment is controlled by PLC + PC. PLC is responsible for battery feeding, transporting and collecting. PC is responsible for data acquisition of battery test instruments, voltage resistance classification, easy operation, high efficiency, labor saving and good product performance.

4) The equipment is made of high-quality thick cold-rolled sheet metal and aluminium profile frame.

5) The equipment is equipped with universal movable casters, which can move easily when shifting.

Ⅴ、Specification

5 Channel Battery Sorter

Voltage Supply	220V±10%/50Hz±10%
Power	＜800W
Display Screen	Large size LCD screen/Touch screen
Battery Types	Cylindrical Cell (18650,32650,18500,26650,14500,21700 etc.)
Receiving Channel	5 channels
Test Parameter	AC internal resistance, DC voltage
Internal Resistance Test	Test range: 0-80mΩ Accuracy: +/- 0.5% rdg Display resolution: 0.01 milliohm
Voltage Test	Test range: 0-8V Accuracy:±0.1% rdg Resolution: 0.01mV
Sorting Speed	80PPM
Weight	<200KG
Dimension	1120mm(L)*880mm(W)*1250mm(H)
Tester	HK3561 (optional:HIOKI 3561)
Productivity	3000pcs/h

Click the pictures to check details.

 

6 Channel Battery Sorter

9 Channel Battery Sorter

11 Channel Battery Sorter

13 Channel Battery Sorter

22 Channel Battery Sorter

Equipment Configuration List

Tester	HIOKI3561 or HK3561
Computer	Industrial Computer
PLC	FX3U-80MT/ES-A and SC-09
Servo	Panasonic A5 Series
Sensors	Panasonic and Omron, Japan
Guideway	ShangYin, Taiwan
Bearing	Japan NSK
Cylinder	Adec
Indoor temperature	- 30 ℃ ~ 70 ℃
Factory	No pollution and no strong electromagnetic interference