100L Double Planetary Vacuum Mixer for Cathode&Anode Slurry Making

I. Working principle

The dispersion disk stirring paddle realizes the planetary motion of both public rotation and self rotation, and its speed can be adjusted by plc, touch screen . The speed can be adjusted by plc, touch screen . The materials are made to do complex movement, strongly dispersed and squeezed to ensure the materials are fully dispersed and mixed, and the bubbles and ash bags in the slurry are removed by vacuuming or pressurizing .

II. Applicable products

1 .Viscosity 1,000- 10,000 cp lithium-ion battery positive and negative paddle material production and other materials preparation

2 .Not applicable to acetone solvent mixing\

III. Overall dimension and weight of equipment

1 .Overall dimension ：W1380xH2190xL2203mm

2 .Weight of the whole machine: about 2.6 tons

IV.Equipment performance parameters

1. Equipment capacity:

Design volume: 149L, use volume: 100L (full load distance from the mouth of the barrel 157mm, can not be used in excess)

2. Mixing drum specifications:

Inner diameter ¢650mm, depth 450mm .

Made of SUS304 with precision machining, double-layer stainless steel water bath type . 3.Revolution

3. 1 Two sets of twist frame stirring paddle, SUS304 material, precision machining production .

3.2 Rotating speed : 6~31 rpm, stirring paddle speed : 12-65 rpm , frequency control

3.3 Power: 5.5KW

4. Rotation (2 sets)

4. 1 Two sets of dispersion shafts, each with 2 dispersion discs of 120mm diameter, made of SUS304

4.2 Rotating speed : 300~3185 rpm , frequency control

4.3 Power: 11KW

5. Vacuum level can reach -0 .098Mpa without vacuum pump

6. Temperature control range: 20~90C, temperature difference ± 1C, temperature measurement point is located in the barrel body wall and direct contact with the    material

7. Material

7. 1 Contact with the material part of the material not less than SUS304 grade stainless steel

7.2 The main machine is made of welded QS235# steel

8. lift stroke: 500mm, lift mode: barrel electric lift, power 2.2KW

9. Control mode: manual control

V. Security protection

1 .Audible and visual alarms for rising or falling mixing drums .

2 .After the mixing barrel is in place, the mixer can work

3 .The barrel cannot be lifted when the mixer is working

4 .Automatic protection of electrical appliances; emergency stop protection for operators

5 .Mixer, electrical cabinet and control box need to be grounded

VI. Technical parameters of the equipment

1 .Device suitable for viscosity: 1,000- 100,000 cp

2 .Total power: about 18 .7kw

3 .Vacuum： ≤ -0 .098Mpa

4.Positive pressure of water-cooled jacket of mixing drum: ≤ 0.4Mpa

5 . 1M measurement from the outer wall of the machine, equipment noise ≤ 85db

VII. Equipment configuration.

1 .Host : standard surface coating, optional stainless steel cladding, the color of the national standard warm gray;

2 . on the barrel : stainless steel production, a total of 1 set . Standard with DN100  feeding port 1,  ￠ 100 observation port 1, spotlight port 1, DN40 spare port 2, emptying tee 3/4", 100 surface vacuum table 1.

3 . mixing barrel : stainless steel, a total of 1 set . Standard with 1 water-cooled jacket ( 1 "inner tooth hot and cold water inlet and outlet, 1 each with stainless steel quick  connector), 1 inch ball valve control discharge port, 4 heavy-duty corrosion-resistant    wheels, 1 barrel body handle

4 .Stirring paddle: SUS304 production, a total of 2 groups

5 .Dispersion shaft: made of SUS304, 2 groups in total .

6 .Equipment configuration

NO.	Name of standard parts	Specification Model	Place of origin	Quantity	Remarks
1	Motor	Y Series	China	2
2	Frequency converter		China	2
3	Speed reducers	R Series	China	1
4	Vacuum Gauge	YX Series	China	1
5	Thermostat	XMTE-3411K	AISET	1	China
6	Synchronous wheel	8M Series	China	4
7	Mechanical Seals	105+502 series	China	1
8	High-speed bearings	6 Series	FAG	6	Germany
9	Simmerring oil seal	PTFE+FKM	China	6
10	PLC	FX3SA-30MR	Mitsubishi	1	Japan
11	Human Machine Interface	MT6103IP	Weinview	1	China